LogoIVM 40/24-2 M Lp
  • General instructions
  • Safety information
    • Hazard levels
    • General safety instructions
    • Behaviour in the event of an emergency
  • Intended use
  • Environmental protection
  • Accessories and spare parts
  • Scope of delivery
  • Device description
  • Symbols on the device
  • Initial startup
    • Fitting the waste hose
  • Operation
    • Switching on the device
    • Vacuuming process
    • Reading the minimum volumetric flow
    • Dedusting the filter
    • Switching off the device
    • Each time after use
      • Closing the suction connection
      • Removing the disposal system
      • Cleaning the device
      • Fitting the disposal system
    • Storing the device
  • Transport
  • Storage
  • Care and maintenance
    • Inspection and maintenance work
    • Replacing the filter
  • Troubleshooting guide
    • Suction turbine does not start up

    • Suction power decreases

    • Escaping dust when vacuuming

  • Disposal
  • Warranty
  • Technical data
  • EU Declaration of Conformity

      IVM 40/24-2 M Lp

      99899910 (11/24)

      General instructions

      Read these original instructions before using your device for the first time, adhere to the instructions contained therein and store them for later reference or subsequent owners.

      • Be sure to read the safety instructions no. 5.956-249.0 prior to the initial startup.

      • If the operating instructions and safety instructions are not observed, the device can be damaged and dangers could arise for users and other persons.

      • Notify the dealer immediately in the case of shipping damage.

      Safety information

      Hazard levels

      DANGER

      Indication of an imminent threat of danger that will lead to severe injuries or even death.

      WARNING

      Indication of a potentially dangerous situation that may lead to severe injuries or even death.

      CAUTION

      Indication of a potentially dangerous situation that may lead to minor injuries.

      ATTENTION

      Indication of a potentially dangerous situation that may lead to damage to property.

      General safety instructions

      DANGER

      Only trained personnel are permitted to use the device and the substances for which it is to be used, including the safe procedure for disposing of the vacuumed material.

      DANGER

      An air exchange rate L must be present in the room when the exhaust gas is returned into the room. To remain within the required limit values, the volume flow of returned air must be no greater than 50% of the fresh air volume (room volume VR x air exchange rate LW). Without special ventilation measures, the following applies: LW=1h-1.

      DANGER

      This device contains dust that is harmful to your health. Emptying and maintenance, including removal of the dust bag, may only be performed by technical specialists wearing suitable personal protective equipment.

      DANGER

      Do not operate the device without the complete filtration system.

      DANGER

      Observe the applicable safety instructions for the materials being vacuumed.

      WARNING

      The device must not be used or stored outdoors in wet conditions.

      WARNING

      Apply the parking brake at the steering roller to ensure a secure footing for the device. The device may move uncontrollably if the parking brake is open.

      CAUTION

      In case of longer breaks in operation and after use, switch off the device at the power switches and unplug the mains plug.

      Behaviour in the event of an emergency

      DANGER

      Risk of injury and damage in the event of a short-circuit or other electrical faults

      Danger of electric shock, danger of burns

      Switch off the device and unplug the mains plug.

        Behaviour in case of filter breakage / leakage:

      1. Switch off the unit immediately.

        The unit may not be operated without the fresh water filter.

      2. Replace the filter.

      Intended use

      The device is intended for:

      • For extracting dry, non-flammable, deposited dusts hazardous to health; dust class M according to EN 60335‑2‑69

        Restrictions: Carcinogenic substances must not be vacuumed up.

      • For the low-dust disposal of dry or slightly damp suction material using a waste hose that can be cut to length

      • For industrial use,e.g. in storage and production areas

      • For commercial use, e.g. in hotels, schools, hospitals, factories, shops, offices, and rental companies.

      Any other use constitutes improper use.

      WARNING

      Improper use of the device for wet vacuum cleaning

      Leakage of vacuumed material that is hazardous to health if the waste hose becomes damaged

      Devices with a waste hose system are not suitable for wet vacuum cleaning. Only use the device for its proper use.

      Please also note:

      • The device is not approved for crane loading.

      • The accessories are not contained in the scope of delivery and must be purchased separately depending on the application.

      • The device’s correct function is only guaranteed when using suction hose nominal widths of DN40 and DN50.

      Environmental protection

      The packing materials can be recycled. Please dispose of packaging in accordance with the environmental regulations.

      Electrical and electronic devices contain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which - if handled or disposed of incorrectly - can pose a potential danger to human health and the environment. However, these components are required for the correct operation of the device. Devices marked by this symbol are not allowed to be disposed of together with the household rubbish.

      Notes on the content materials (REACH)

      Current information on content materials can be found at: www.kaercher.de/REACH

      Accessories and spare parts

      Only use original accessories and original spare parts. They ensure that the appliance will run safely and fault-free.

      Information on accessories and spare parts can be found in the Service area at www.kaercher.com.

      Please note:

      • No accessories are included in the scope of delivery. The accessories must be ordered separately depending on the application.

      • The correct function of the device is only guaranteed by the prescribed nominal width of the suction hose (see chapter Technical data).

      • Spare parts and accessories are available from your dealer or from your KÄRCHER branch.

      Scope of delivery

      Check the contents for completeness when unpacking. In the event of shipping damage, please notify your dealer.

      Device description


      1. Steering roller with parking brake
      2. Waste hose
      3. Sealing plug
      4. Suction hose port
      5. Pressure gauge
      6. Spacer lock
      7. Filter dedusting
      8. Suction turbine power switch
      9. Suction head
      10. Mains cable
      11. filter
      12. Sealing ring
      13. Filter hold-down device
      14. Suction head handle
      15. Cable clips
      16. Type plate
      17. Spacer
      18. Push handle
      19. Filter ring lock
      20. Sheathed cable
      21. Sheet metal tray
      22. Suction head lock
      23. Filter ring
      24. Chassis

      Symbols on the device


      The device is suitable for vacuuming dusts up to dust class M.

      WARNING

      Damage to the skin, lungs and eyes

      Expulsion of fine dust during emptying and maintenance work and disposal

      Wear the prescribed personal protective gear when performing during emptying and maintenance work, including disposal of the dust bag.

      The maximum vacuum value in relation to the hose cross-section is specified on the label. The actual value can be read on the pressure gauge. For the values applicable to this device, see chapter Reading the minimum volumetric flow. If this value is not reached, the filter must be cleaned (see chapter Dedusting the filter) or replaced (see chapter Replacing the filter). The various different hose cross-sections allow adaptation to the various different connection cross-sections of the accessories.

      filter
      (Order no. 9.990-018.0)
      Waste hose
      (Order no. 6.907-506.0)

      Initial startup

      WARNING

      Danger from dust that is harmful to your health

      Respiratory sicknesses through inhalation of dust.

      Do not vacuum without correctly installed filter elements, otherwise a danger to health from increased fine dust emission is present.

      ATTENTION

      Missing filter element

      Damage to the suction motor

      Do not vacuum without a filter element.
      1. Bring the device into the working position.

      2. Secure the device with the parking brakes.

      3. Ensure that the suction head is fitted correctly.

      4. Insert the suction hose (not included in the scope of delivery) into the suction connection.

      5. Make sure that the waste hose is fitted correctly (see chapter Fitting the waste hose).

      6. Make sure that the disposal system is used correctly (see chapter Fitting the disposal system).

      7. Attach the desired accessories (not included in the scope of delivery) to the suction hose.

      Fitting the waste hose

      1. Remove all 4 loops of the waste hose (length 22 m).


      2. Open the holder by turning it to the left and pull it out downwards.

      3. Fit the waste hose.

      4. Push the holder in and close it by turning it to the right.


      5. Pull the waste hose 40-50 cm down.

      6. Seal the end of the waste hose with a cable tie.

      Operation

      The device is suitable for vacuuming fine dust up to dust class M.

      WARNING

      Danger from dust that is harmful to your health

      Respiratory sicknesses through inhalation of dust.

      Do not vacuum without correctly installed filter elements, otherwise a danger to health from increased fine dust emission is present.

      Note

      The device is an industrial vacuum cleaner for vacuuming dry, non-inflammable dusts with MAK values ≥ 0.1 mg/m3.

      Switching on the device

      1. Plug the mains plug into the socket.

      2. Switch on the device via the suction turbine power switches.

        Note

        Always switch the suction turbines on and off one after the other. For the correct function of the pressure gauge for monitoring the minimum volume flow, all suction turbines must be switched on.

      3. Start the vacuuming process.

      Vacuuming process

      1. Perform the vacuuming process.

        The suction material does not fall into the waste hose until the device is switched off.

        Regularly check the filling level in the waste hose because the device does not switch off automatically.


      2. With light suction material or in the case of clogging, pull the sheathed cable to open the flap at the outlet (only possible when the device is switched off).

      3. Pull the waste hose down somewhat.

      4. Close the waste hose using 2 cable ties at a spacing of 10 cm.

      5. Cut the waste hose between the cable ties.

      6. Dispose of the waste bag in accordance with statutory regulations.

        Note

        With light suction material, the length of the waste bag can be up to 2 m without the waste bag tearing.

      Reading the minimum volumetric flow

      A pressure gauge showing the vacuum inside the device is mounted on the front of the device. The filter must be cleaned when the maximum vacuum (see table) is reached (see chapter Dedusting the filter). This value depends on the device performance and the suction hose used. If the vacuum is not significantly reduced by dedusting, the filter must be replaced (see chapter Replacing the filter).

      ATTENTION

      Exceeding the maximum vacuum

      Suction loss

      If the specified value is exceeded, the air speed in the suction hose drops below 20 m/s. Clean or replace the filter.
      Nominal width of the suction hose
      Maximum vacuum
      DN40
      12.70 kPa (127.0 mbar)
      DN50
      8.75 kPa (87.5 mbar)
      DN70
      ---

      Dedusting the filter

      The filter must be cleaned if the pressure gauge shows the maximum vacuum (see chapter Reading the minimum volumetric flow).


      1. Close the inlet opening or the suction hose during the suction process.

      2. Pull the flap of the filter dedusting system 3-4 times and hold it open for 1-2 seconds each time.

      Switching off the device

      1. Switch off the device via the suction turbine power switches.

      2. Pull out the mains plug.

      Each time after use

      Closing the suction connection

      WARNING

      Risk of injury

      Damage to the skin, lungs and eyes through fine dust

      The suction connection must be closed using the sealing plug after removing the suction hose.
      1. Remove the suction hose.


      2. Insert the sealing plug precisely into the suction connection.

      3. Push the sealing plug in all the way to the end stop.

      4. Turn the sealing plug to the right until the suction connection is tightly closed.

      Removing the disposal system

      1. Secure the device with the parking brakes.


      2. Release the locks on the filter ring and remove the disposal system forwards.

      Cleaning the device

      WARNING

      Improper disposal of waste water

      Environmental pollution

      Observe the local waste water treatment regulations.
      1. Vacuum the inside and outside of the device and clean with a moist cloth.

        A vacuum cleaner with the same or better classification must be used for vacuuming the device.

      2. If necessary, rinse the accessories (not included in the scope of delivery) with water and dry them.

      Fitting the disposal system

      WARNING

      Fitting the disposal system

      Risk of crushing

      Never place your hands between the disposal system and the spacer when locking.
      1. Fit the disposal system and secure it with the locks on the filter ring.

      Storing the device

      1. Wind the mains cable onto the cable holders.

      2. Store the device in a dry room and secure it against unauthorised use.

      Transport

      CAUTION

      Failure to observe the weight

      Risk of injury and damage

      Be aware of the weight of the device during transportation.
      1. Close the suction connection for dust-free transport (see chapter Closing the suction connection).

      2. Release the parking brakes and push the device by the push handle.

      3. Grasp the device by the chassis and the push handle for loading.

      4. Secure the device against slipping and tipping over when transporting in vehicles.

      Storage

      CAUTION

      Failure to observe the weight

      Risk of injury and damage

      Be aware of the weight of the device during storage.
      1. Store the device indoors only.

      Care and maintenance

      DANGER

      Inadvertently starting up device, touching live components

      Risk of injury, electric shock

      Switch off the device before performing any work on the device.Remove the mains plug.

      DANGER

      Danger from dust that is harmful to your health

      Respiratory sicknesses through inhalation of dust.

      Wear a breathing protection mask of class P2 or higher and disposable clothing when performing maintenance work (e.g. filter change).

      WARNING

      Danger from dust that is harmful to your health

      Respiratory sicknesses through inhalation of dust.Safety devices providing hazard protection must be checked for correct safety-related functionality at least annually by the manufacturer or an appropriately instruction person, e.g. absence of leaks, filter damage, functionality of the monitoring devices.

      ATTENTION

      Care agents containing silicone

      These can attach plastic components.

      Do not use care agents containing silicone for cleaning.

      Dust extraction machines are safety devices for the prevention or elimination of hazards according to the DGUV regulation:

      • For servicing performed by the user, the device must be disassembled, cleaned and maintained only to the degree that this is possible without presenting a danger to the maintenance personnel and other persons. Suitable precautionary measures include detoxification before disassembly. Make provisions for local forced ventilation at the location where the device is to be disassembled, for cleaning the maintenance surface and to ensure adequate protection for the personnel.

      • The exterior of the device should be detoxified by vacuuming and wiped clean, or treated with sealant before being removed from the hazardous area. All device parts must be regarded as contaminated when they are taken from the hazardous area. Suitable measures must be taken to prevent distribution of the dust.

      • All contaminated objects resulting from maintenance and repair work that cannot be satisfactorily cleaned must be correctly disposed of. Such objects must be disposed of in sealed bags in accordance with the applicable regulations for the disposal of this type of waste.

      • The suction hose ports are to be closed using the sealing plugs during transport and maintenance of the device.

      1. Note that you can carry out simple maintenance and care work yourself.

      2. Clean the surface of the device and the interior of the container regularly with a moist cloth.

      Inspection and maintenance work

      Have the device regularly inspected according to the respective national accident prevention regulations. Maintenance work as specified by the manufacturer must be performed by a technically qualified person at the specified regular intervals and in accordance with the applicable regulations and safety requirements. Work on electrical components may only be performed by a qualified electrician. Please contact a KÄRCHER branch office if you have any questions.

      Replacing the filter

      CAUTION

      Emission of dust when changing the filter

      Damage to the skin, lungs and eyes through emitted dust.

      Wear the prescribed protective clothing when changing the filter. Change the filter in a suitable maintenance area.Dispose of the filter in accordance with the statutory regulations.
      1. Secure the device with the parking brakes.

      2. Switch off the device at the power switches.

      3. Pull out the mains plug.

      4. Unlock and remove the suction head.

      5. Unlock and remove the spacer.

      6. Remove the contaminated filter.

      7. Immediately after removing the contaminated filter from the device, place it in a bag and seal the bag tightly.

      8. Dispose of the contaminated filter according to legal requirements.

      9. Check the sealing ring for damage.

      10. Remove any dirt deposits from the clean air side.

      11. Fit the new filter in reverse order. Make sure that the filter hold-down device is centred in the filter pockets.

      12. Fit and lock the spacer.

      13. Fit and lock the suction head.

      Troubleshooting guide

      DANGER

      Unintentional start-up of the device / electric shock

      Unintentional start-up of the suction motor can cause injuries. Voltage present on electrical parts can cause an electric shock.

      Switch off the device and unplug the mains plug before performing any work on the device.Have all checks and work on electrical parts performed by an qualified technician.

      Note

      The device must be switched off immediately in the event of a malfunction. The malfunction must be eliminated before switching the device on again.

      If the malfunction cannot be corrected, the device must be checked by the Customer Service department.

      • Suction turbine does not start up 

      • Suction power decreases 

      • Escaping dust when vacuuming 

      Suction turbine does not start up

      Remedy:

      1. Check the socket and the power supply fuse.

      2. Check the mains cable and the mains plug of the device.

      3. Switch the device on.

      Suction power decreases

      Remedy:

      1. Remove the blockages from the suction nozzle, the suction pipe or the suction hose.

      2. Check that the suction head and the dirt receptacle are correctly seated.

      3. Dedust the filter (see chapter Dedusting the filter).

      4. Check the seating of the filter and correct if necessary.

      5. Replace the filter (see chapter Replacing the filter).

      Escaping dust when vacuuming

      Remedy:

      1. Check the seating of the filter and correct if necessary.

      2. Dedust the filter (see chapter Dedusting the filter).

      3. Replace the filter (see chapter Replacing the filter).

      Disposal

      At the end of its service life, the device is to be disposed of in accordance with statutory regulations.

      Warranty

      The warranty conditions issued by our relevant sales company apply in all countries. We shall remedy possible malfunctions on your appliance within the warranty period free of cost, provided that a material or manufacturing flaw is the cause. In a warranty case, please contact your dealer (with the purchase receipt) or the next authorised customer service site.

      Further information can be found at: www.kaercher.com/dealersearch

      Further warranty information (if available) can be found in the service area of your local Kärcher website under "Downloads".

      Technical data

        

      Electrical connection
      Mains voltage
      220-240 V
      Phase
      1 ~
      Power frequency
      50-60 Hz
      Nominal power
      2100 W
      Maximum power
      2300 W
      Protection type
      IPX4
      Protection class
      I*
      Maximum permissible mains grid impedance
      0.224+j0.140 Ω
      Dimensions and weights
      Typical operating weight
      47 kg
      Length x width x height
      680 x 655 x 1435 mm
      Effective filter area
      1,5 m2
      Ambient conditions
      Storage temperature
      -10-40 °C
      Device performance data
      Container capacity
      25 l
      Vacuum (max.)
      19,0 kPa
      Max. volume flow with suction hose DN50, L=3 m
      250 m3/h
      Max. volume flow with suction hose DN40, L=3 m
      205 m3/h
      Max. volume flow with suction hose DN50, L=5 m
      230 m3/h
      Max. volume flow with suction hose DN40, L=5 m
      190 m3/h
      Suction hose connection
      DN70
      Nominal width of the suction hose
      DN40/50
      Waste hose order number
      6.907-506.0
      Main filter order number
      9.990-018.0
      Determined values in acc. with EN 60335-2-69
      Hand-arm vibration value
      < 2.5 m/s2
      K uncertainty
      1 m/s2
      Sound pressure level LpA
      77 dB(A)
      Uncertainty KpA
      2 dB(A)
      Mains cable
      Type
      H07RN-F 3G1.5 mm2
      Part number
      6.650-035.0
      Cable length
      10 m

      EU Declaration of Conformity

      We hereby declare that the product named below complies with the relevant provisions of the directives and regulations listed. This declaration is invalidated by any changes made to the product that are not approved by us.

      Product: Dry vacuum cleaner

      Product: Wet/dry vacuum cleaner

      Type: 9.989-xxx

      Directives and Regulations

      2006/42/EC (+2009/127/EC)

      2014/30/EU

      2011/65/EU

      Harmonised standards used

      EN 60335-1

      EN 60335-2-69

      EN 55014-1: 2017 + A11: 2020

      EN 55014-2: 2015

      EN IEC 61000-3-2: 2019

      EN 61000-3-11: 2000

      EN 62233: 2008

      EN IEC 63000: 2018

      Name and address

      Documentation supervisor:

      A. Haag

      Kärcher Industrial Vacuuming GmbH

      Robert-Bosch-Straße 4-8

      73550 Waldstetten (Germany)

      Tel.: +49 7171 94888-0

      Fax: +49 7171 94888-528


      Waldstetten, 24/11/01

      The signatories act on behalf of and with the authority of the Executive Board.

      Kärcher Industrial Vacuuming GmbH

      Robert-Bosch-Straße 4-8

      73550 Waldstetten (Germany)

      Ph.: +49 7171 94888-0

      Fax: +49 7171 94888-528

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