LogoHWE 13/21-42kW
  • General notes
  • Environmental protection
  • Hazard levels
  • Device description / dimension sheet
  • Symbols on the device
  • Intended use
  • Function
  • Safety instructions
    • Joint operation with cold water high pressure cleaner
  • Safety devices
    • Water shortage safeguard
    • Safety thermostat
    • Safety valve
  • Startup
    • Mounting the high-pressure hoses
    • Electrical connection
  • Operation
    • Turning on the device
    • Cleaning
      • Recommended cleaning temperatures
    • Switching off the device
    • Frost protection
    • Shutting down
      • Draining the water
      • Flushing device with antifreeze
  • Transport
  • Storage
  • Care and maintenance
    • Safety inspection/maintenance contract
    • Maintenance intervals
      • Daily
      • Annually
      • Every 500 operating hours, at least annually
    • Maintenance work
      • Cold water high-pressure cleaner
      • Descaling the device
  • Troubleshooting guide
    • Device does not heat

    • Device does not heat properly

  • Customer Service department
    • Device does not heat

    • Device does not heat properly

  • Warranty
  • Accessories and spare parts
  • EU Declaration of Conformity
  • Technical data

      HWE 13/21-42kW

      59795960 (01/26)

      General notes

      Read these original instructions and the enclosed safety instructions before using the device for the first time. Act in accordance with them.

      Keep both books for future reference or for future owners.

      • If the operating instructions and safety instructions are not observed, the device can be damaged and dangers could arise for users and other persons.

      • Notify the dealer immediately in the case of shipping damage.

      • Check the package contents when unpacking for missing accessories or for damage.

      Environmental protection

      The packing materials can be recycled. Please dispose of packaging in accordance with the environmental regulations.

      Electrical and electronic appliances contain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which - if handled or disposed of incorrectly - can pose a potential threat to human health and the environment. However, these components are required for the correct operation of the appliance. Appliances marked by this symbol are not allowed to be disposed of together with the household rubbish.

      Hazard levels

      DANGER

      Indication of an imminent threat of danger that will lead to severe injuries or even death.

      WARNING

      Indication of a potentially dangerous situation that may lead to severe injuries or even death.

      CAUTION

      Indication of a potentially dangerous situation that may lead to minor injuries.

      ATTENTION

      Indication of a potentially dangerous situation that may lead to damage to property.

      Device description / dimension sheet


      1. Frame
      2. Control cabinet
      3. Power supply cable
      4. Main switch
      5. Temperature controller (0-85 °C)
      6. Control lamp (green)
      7. Type plate
      8. Booster heater
      9. High-pressure outlet (red)
      10. High-pressure inlet (blue)

      Symbols on the device

       
      Danger of injury from electrical voltage. Only qualified electricians or authorised and qualified technical specialists are permitted to work on the electrical systems.
       
      According to applicable regulations, the device must never be used with the drinking water network without a system separator. Ensure that the connection to your house water system, with which the high-pressure cleaner is operated, is equipped with a system separator according to EN 12729 type BA. Water that has flowed through a system separator is classified as undrinkable.
      Always connect the system separator to the water supply and never directly to the device.

      Intended use

      • The booster heater is an electrically heated device for wall mounting for heating liquids under high pressure.

      • This booster heater is intended for cleaning with hot water in combination with an on-site cold water high-pressure cleaner.

      Function

      • The booster heater is switched on with the main switch. As soon as a sufficient quantity of liquid flows through the booster heater, the flow switch switches the heating on.

      • With the booster heater, you can heat water using electrical energy. Its use makes sense wherever the exhaust gas discharge of a burner is problematic.

      • The achievable temperature depends on the water flow rate, i.e. the pump capacity of the pump used (see Technical data for average value).

      • The set temperature is controlled by a thermostat.

      Safety instructions

      No modifications may be made to the device or accessories.

      Joint operation with cold water high pressure cleaner

      • Observe the respectively applicable national regulations for liquid jet cleaners.

      • Observe the respectively applicable national accident prevention regulations. Liquid jet cleaners must be tested regularly and the results of the test recorded in writing.

      Safety devices

      Safety devices protect the user and may not be disabled or functionally circumvented.

      Water shortage safeguard

      The water shortage safeguard (flow switch) prevents the heating from switching on when there is a lack of water.

      Safety thermostat

      The safety thermostat switches off the heating and the circuit breakers in the event of excess temperature (100 °C). The circuit breakers must be switched on again once the cause of the fault has been rectified.

      Safety valve

      If the maximum permissible system pressure is exceeded, the safety valve opens to relieve the pressure in the system. The safety valve is adjusted and sealed at the factory. The adjustment is performed only by customer service.

      Startup

      WARNING

      Damaged components

      Risk of injury

      Check that the device, accessories, supply lines and connections are in perfect condition. If the condition is not perfect, you may not use the device.

      Mounting the high-pressure hoses

      Note

      High-pressure hoses are not included in the scope of delivery.

      1. Connect a high-pressure hose (with a minimum nominal width of 8 mm) to the high-pressure gun and the high-pressure outlet (red) on the device, and tighten by hand.

      2. Connect a high-pressure hose (minimum length 1.5 m, minimum nominal width 8 mm) to the cold-water high-pressure cleaner and the high-pressure inlet (blue) on the device, and tighten by hand.

      3. The pressure inlet and the pressure outlet must be attached to the connections provided for this purpose. Pay attention to the prescribed flow direction.

      Electrical connection

      • For connected loads, see technical data and type plate.

      • The electrical connection must be carried out by an electrician and comply with IEC 60364-1.

      Operation

      Turning on the device

      DANGER

      Hot water

      Risk of scalding

      Avoid contact with hot water.

      DANGER

      Non-compliance with the safety instructions

      Risk of injury and damage

      Follow the safety instructions of the manufacturer of the cold water high-pressure cleaner.

      DANGER

      Bacterially contaminated water

      Health risk

      After a longer interruption of operation of several days, the water in the booster heater may contain germs. Therefore, when in use in the food industry, spray the stale water into the drain first for a few seconds.
      1. Open the water inlet.

      2. Set the temperature limiter to the desired temperature.

      3. Turn the main switch of the booster heater to position “1”.

      4. Switch on the cold water high-pressure cleaner in accordance with the manufacturer's operating instructions. If the water flow rate is sufficient, the booster heater switches on automatically. When the heating is switched on, the indicator light lights up green.

      5. Unlock the high-pressure gun. When the high-pressure gun is actuated, the cold water high-pressure cleaner switches on.

      Cleaning

      Note

      Always initially direct the high-pressure jet at the object to be cleaned from a distance to avoid damage due to excessive pressure.

      Note

      If the working pressure and flow rate are adjusted, the water temperature will also change.

      1. Perform cleaning.

      Recommended cleaning temperatures

      • 30-50 °C: Light soiling

      • Max. 60 °C: Soiling containing protein, e.g. in the food industry

      • 60-90 °C: Car cleaning, machine cleaning

      Switching off the device

      DANGER

      Hot water hazard

      Risk of scalding

      After operation with hot water, the device must be operated with an opened gun with cold water for at least 2 minutes.
      1. Turn the main switch of the booster heater to position “0”.

      2. Operate the device with cold water for at least 2 minutes with the gun open.

      3. Close the water inlet.

      4. Switch off the cold water pressure washer in accordance with the manufacturer's operating instructions.

      5. Operate the high-pressure gun until the cold water high-pressure cleaner and the booster heater are depressurised.

      6. Secure the high-pressure gun.

      7. Remove the high-pressure hose from the high-pressure input.

      8. De-energise the booster heater and secure it against being switched on again.

      Frost protection

      ATTENTION

      Frost hazard

      Destruction of the device through freezing water

      Store the device that has not been completely drained of water in a frost-free place.
      1. Shut down the device if frost-free storage is not possible.

      Shutting down

      For longer breaks in operation or when frost-free storage is not possible:

      1. Drain the water.

      2. Flush the device with antifreeze.

      Draining the water

      1. Unscrew the high-pressure hoses from the high-pressure input and high-pressure outlet.

      Flushing device with antifreeze

      Note

      Observe the handling instructions of the anti-freeze manufacturer.

      1. Flush the cold water high-pressure cleaner and the booster heater fully with a commercial antifreeze.

      This also provides a certain degree of corrosion protection.

      Transport

      CAUTION

      Failure to observe the weight

      Risk of injury and damage

      Be aware of the weight of the device during transportation.
      1. When transporting the device in vehicles, secure it to prevent it from slipping or overturning in accordance with the respective valid guidelines.

      Storage

      CAUTION

      Failure to observe the weight

      Risk of injury and damage

      Be aware of the weight of the device during storage.

      Care and maintenance

      DANGER

      Inadvertently starting up device, touching live components

      Risk of injury, electric shock

      Switch off the device before performing any work on the device. De-energise the system and secure it against being switched on again.
      1. Switch the device off (see Operation).

      2. Allow the device to cool down.

      Safety inspection/maintenance contract

      You can agree on regular safety inspections or close a maintenance contract with your dealer. Please seek advice on this.

      Maintenance intervals

      Daily

      1. Check the mains cable for damage. Do not operate a device with a damaged mains cable. Have a damaged mains cable replaced immediately by authorised customer service or a qualified electrician.

      2. Check the high-pressure hoses for damage (risk of bursting). Immediately replace a damaged high-pressure hose.

      Annually

      1. Check whether the device needs to be descaled as the set temperature is no longer being reached. The descaling interval depends on the water hardness and the extraction temperature.

      Every 500 operating hours, at least annually

      1. Have the device maintained by Customer Service.

      Maintenance work

      Cold water high-pressure cleaner

      1. Carry out maintenance work on the cold water high-pressure cleaner as directed in the manufacturer's operating instructions.

      Descaling the device

      If deposits build up in the pipelines, the flow resistance increases so that the set temperature is no longer reached.

      DANGER

      Hazard due to inflammable gases

      Risk of explosion

      Do not smoke during the descaling process. Ensure good ventilation.

      DANGER

      Acid danger

      Risk of acid burns

      Wear safety goggles and protective gloves.

      Execution:

      According to legal regulations, only approved boiler solvents with a test certificate may be used for removing deposits.

      • RM 101 (order number 6.295-398.0)

      1. Fill a 20 litre container with 10 litres of water.

      2. Add 1 litre of scale solvent.

      3. Connect the water hose directly to the pump head (water inlet) of the cold water high-pressure cleaner and hang the free end into the container.

      4. Place the spray lance connected to the booster heater in the container without a nozzle.

      5. Switch on the cold water high-pressure cleaner in accordance with the manufacturer's operating instructions.

      6. Open the high-pressure gun and do not close it again during descaling.

      7. Run the cold water high-pressure cleaner for 2 minutes.

      8. Switch off the cold water high-pressure cleaner and let it stand for 20 minutes. The high-pressure gun must remain open.

      9. Remove the water hose from the pump head (water inlet) of the cold water high-pressure cleaner and restore the original water inlet.

      10. Remove the spray lance from the container.

      11. Then pump the scale solvent from the cold water high-pressure cleaner and the booster heater without a spray lance and high-pressure gun.

      Note

      For the purposes of corrosion protection and neutralising acid residues, we recommend then pumping an alkaline solution (e.g. RM 81) through the device.

      Troubleshooting guide

      DANGER

      Inadvertently starting up device, touching live components

      Risk of injury, electric shock

      Switch off the device before performing any work on the device. De-energise the system and secure it against being switched on again.
      • Device does not heat 

      • Device does not heat properly 

      Device does not heat

      Cause:

      No mains voltage

      Remedy:

      1. Check the power protection, power supply and the supply line.

      2. Switch on the device at the main switch.

      3. Contact Customer Service.

      Cause:

      Water shortage

      Remedy:

      1. Check the water connection and the supply lines.

      2. If necessary, clean the strainer in the water inlet of the cold water high-pressure cleaner.

      Cause:

      Water flow too weak

      Remedy:

      1. Increase the water flow.

      Cause:

      High-pressure inlet and high-pressure outlet connected the wrong way round

      Remedy:

      1. Connect the high-pressure inlet and high-pressure outlet correctly.

      Cause:

      Leak in the high-pressure system

      Remedy:

      1. Check the high-pressure system and the connections for leaks.

      Cause:

      Temperature controller defective, safety thermostat has switched off the device

      Remedy:

      1. Contact Customer Service.

      Cause:

      Flow switch defective

      Remedy:

      1. Contact Customer Service.

      Device does not heat properly

      Cause:

      Faulty temperature controller

      Remedy:

      1. Contact Customer Service.

      Cause:

      Heating coil scaled

      Remedy:

      1. Descale the device.

      Customer Service department

      If the malfunction cannot be corrected, the device must be checked by the Customer Service department.

      • Device does not heat 

      • Device does not heat properly 

      Device does not heat

      Cause:

      No mains voltage

      Remedy:

      1. Check the power protection, power supply and the supply line.

      2. Switch on the device at the main switch.

      3. Contact Customer Service.

      Cause:

      Water shortage

      Remedy:

      1. Check the water connection and the supply lines.

      2. If necessary, clean the strainer in the water inlet of the cold water high-pressure cleaner.

      Cause:

      Water flow too weak

      Remedy:

      1. Increase the water flow.

      Cause:

      High-pressure inlet and high-pressure outlet connected the wrong way round

      Remedy:

      1. Connect the high-pressure inlet and high-pressure outlet correctly.

      Cause:

      Leak in the high-pressure system

      Remedy:

      1. Check the high-pressure system and the connections for leaks.

      Cause:

      Temperature controller defective, safety thermostat has switched off the device

      Remedy:

      1. Contact Customer Service.

      Cause:

      Flow switch defective

      Remedy:

      1. Contact Customer Service.

      Device does not heat properly

      Cause:

      Faulty temperature controller

      Remedy:

      1. Contact Customer Service.

      Cause:

      Heating coil scaled

      Remedy:

      1. Descale the device.

      Warranty

      The warranty conditions issued by our relevant sales company apply in all countries. We shall remedy possible malfunctions on your appliance within the warranty period free of cost, provided that a material or manufacturing flaw is the cause. In a warranty case, please contact your dealer (with the purchase receipt) or the next authorised customer service site.

      Further information can be found at: www.kaercher.com/dealersearch

      Further warranty information (if available) can be found in the service area of your local Kärcher website under "Downloads".

      Accessories and spare parts

      Only use original accessories and original spare parts. They ensure that the appliance will run fault-free and safely.

      Information on accessories and spare parts can be found at www.kaercher.com.

      EU Declaration of Conformity

      We hereby declare that the product named below complies with the relevant provisions of the directives and regulations listed. This declaration is invalidated by any changes made to the product that are not approved by us.

      Product: High-pressure booster heater

      Type: 3.070-xxx

      Directives and Regulations

      2006/42/EC (+2009/127/EC)

      2011/65/EU

      2014/30/EU

      2014/35/EU

      2014/68/EU

      Harmonised standards used

      EN IEC 63000: 2018

      EN 55014-1: 2017 + A11: 2020

      EN 55014-2: 2015

      EN 60335-1

      EN 60335-2-79

      EN 61000-3-2: 2014

      EN 61000-3-3: 2013

      The signatory acts on behalf of and with the authority of the company management.


      Manufacturer's signature

      Oischinger Elektro- u. Maschinenbau GmbH

      Wandersmannstr. 1b

      65205 Wiesbaden, Germany

      Wiesbaden, 01/10/2024

      Technical data

        

      Electrical connection
      Mains voltage
      400 V
      Phase
      3 ~
      Power frequency
      50-60 Hz
      Protection type
      IPX5
      Protection class
      I
      Power rating
      42 kW
      Current consumption
      61 A
      Power protection (slow-blowing)
      63 A
      Water connection
      Input temperature (max.)
      70 °C
      Input amount (min.)
      480 (8) l/h (l/min)
      Device performance data
      Temperature increase at 480 l/h (8 l/min)
      75 K
      Temperature increase at 600 l/h (10 l/min)
      60 K
      Temperature increase at 720 l/h (12 l/min)
      49 K
      Temperature increase at 900 l/h (15 l/min)
      40 K
      Temperature increase at 1000 l/h (16.7 l/min)
      36 K
      Water flow rate
      480-1300 (8-21,7) l/h (l/min)
      Operating pressure (max.)
      21 (210) MPa (bar)
      Operating pressure Safety valve (max.)
      23,5 (235) MPa (bar)
      Work temperature (max.)
      95 °C
      Safety thermostat (temperature limiter)
      100 °C
      Heating capacity
      42 kW
      Dimensions and weights
      Typical operating weight
      36 kg
      Length x width x height
      630 x 500 x 160 mm
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